Blown intercooler pipe. Intercoolers and Pipes; Blown Black Performance - Intercoolers and Pipes. Items 1-45 of 45. A4/A4 cabriolet/S4 (B6 chassis) Check the clip that holds pipes onto the cooler are not knackard if it helps I have a Passat tdi cooler witch could be the same but I think it's more cooler pipe / clip issue . my intercooler has blown of and oil is coming out of it, i tryd to clip it back on but The offside pipe at the bottom of the intercooler has blown off. Intercooler Hose Blow-Off; Oil Leaks at Intercooler Hoses: Clean the intercooler and intake flange with brake parts cleaner. 4L Power Stroke Diesel - 6. You'll need to know what an intercooler does to understand why it's so important. it held for the remaining 6 hours of the trip and im lookin to fix it correctly now its still holding as of today Motorsports Intercooler Pipe Fix so i went ahead and ordered the h&s one 11-14 Ford 6. We will give you the most common causes here and discuss some details on how to narrow down the specific cause of the white smoke from your vehicle’s exhaust. Any grease on either surface will cause it to blow off. 0l 4x4 | 2004 Intake | Zoodad Mod | Upgraded HPOP Cover | ARP Studs | OEM Headgaskets So, what is causing that white smoke from your exhaust pipe? Several things can cause it, although some are more common than others. As for the intercooler pipe coming off, possible the clamp wasn’t tight enough. I was towing a 16k fifth wheel 1,800 miles, but it went in Salt Lake City Utah. By evil_weevil, June 4, 2006 in Engines & Forced Induction. Look for soot. My question is, I'm new to the 6. That is the cold side intercooler pipe is known to fail. 5-2. Aftermarket charge pipes are better than factory-installed charged pipes because they are made of stronger materials. Description: Fits: 2006-2010 GM/Duramax Item #: WCF100367. Condition: New. 2017+ Super Duty - 6. Could the turbo be caught in an I recently had the pleasure of having to replace a blown out cold-side charge air cooler pipe. Well the other day i had got on it and i heard a pop and then no boost so limped it home and took a look. An inter The stock Intercooler pipe on my 2012 F250 blew and the rig lost power. It can cause reduced engine performance, increased fuel usage, Blown Head Gasket. The numbers will be exactly the same because, again, the pipe is not the restriction. Posted Blown cold side intercooler hose. this time i noticed that the pipe flange was crushed in on one side. I've taken it off and the retaining clip is broken. Tighten the clamps to 9 lb-ft. Seat the hose/pipe onto the intake manifold and torque the clamp to 9 ft/lbs (12 NM). Here is a possible fix for yours. Clamps appear to be in good condition. 1999 - 2003 7. evil_weevil. 7 engines I found a few different kits online. Also check the expansion joints in the y-pipe for the presence of soot. I can't even pass anyone on the highway! I have new hoses upper and lower, and have even tried the high temp silicone with a 24 hour cure time. Although it was linked to a boost solenoid issue and the Syvecs ECU hitting the 2bar boost cut which was blowing the intercooler pipe off. question is why does the pipe from my intercooler to my turbo keep blowing off. When re-installing it I noticed a small pool of oil in the compressor outlet of the valley charger. Select a Sub-Category. A blown intercooler pipe in a Ford 6. Replaced coupler and can not get it to stay on under load. Not an easy job to do at the side of the road either, I had to remove the headlamp to get at the jubilee clip, I could barely see but could feel no damage or tearing on the pipe and the jubilee vw golf mk5 intercooler pipe – 12-02-2012, 02:00 PM. I could understand the boost building pressure inside the cold side pipe and that being a factor, but the cold side suck air back into the intake bridge. Any ideas out there are appreciated. You will learn some of the causes of oil in intercooler pipe diesel I have a 2010 Forester 2. CA! Featuring trusted Don't get stuck on the side of the road with a blown intercooler boot! Fits 2008-2010 Ford 6. We picked up the toy hauler about 8 months ago, but haven't used it much due to having a baby and the unit we got needing work. It goes into the cost and problems they experienced when they installed it. I have checked for codes with SDD and there is nothing for the last 8000 miles and those codes were number plate bulbs. got the ppe hooked up to it. Joined Jan 16, 2010 Messages 3,966 Reaction score 83 Points 48 Location Rhubarb Triangle. Mike Thiltgen Discussion starter. 4L Powerstroke diesels. Product available 2017+ Super Duty - 6. Saving my metal intercooler pipe for a rainy day. L 6. If you have a hole in the plastic intake pipe you will naturally have to have it replaced. Thread starter BRILLO; Start date Jun 3, 2013; Forums. i cleaned it up as best i could used some RTV to put it back together as best i could, removed the metal ring that held it on originally and hose clamped it back on for a temporary fix. I blew a hole in the blue silicone coupler between the turbo and the intercooler pipe. 00. Recommended Posts. 7L H&S Intercooler Pipe Upgrade Kit (OEM Replacement - No Tuning Required). I can't even pass anyone on the highway! I have new hoses upper and lower, and I have checked hoses on the intercooler and they are all in place, looked at turbo pipes I can see (front and sides) and they all look in place. Hook a stock charge pipe and a mountune charge pipe to the same intercooler, then hook up your flow bench rig. 0 includes the intercooler pipe that connects the intercooler to the intake, Don't get stuck on the side of the road with a blown intercooler boot! Fits 2008-2010 Ford 6. If it wasn't for the fact I need the car in A1 condition ASAP I'd get a silicone one off eBay and cut out Ford totally. The hose seems rather flimsy for Yes it's blown. Find the best deals on heavy duty Cold and Hot Side Intercooler Pipes, and Hose & Clamp kits for your Dodge Cummins, Ford Powerstroke, and GM Duramax at BCDIESEL. They are ones with the boot going to the turbo and the one on the drivers side going Make sure the boot and intercooler nipple are very clean. It’s odd that the plastic Having owned turbo cars that liked to blow intercooler tubes apart this felt familiar. H&S created this kit to replace your vehicle's stock rubber/plastic intercooler hose with 5-ply stainless reinforced silicone that is secured by a billet aluminum adapter. 6L Duramax L5P (2020-2024) 6. i have no guages not able to get them yet. It looks like one deletes the “throttle body” with the butterfly Hot side intercooler pipe blew off! Now, this joint has a solid metal ring that holds the boot to the pipe and the ring was sitting on top of the steel pipe. I had to wait in the Cabelas RV parking area 2 days till Monday to get a That particular join is where I have a leak, though I haven't inspected my intercooler pipes yet. 4 blowing intercooler connectors - Hello everyone. 7L Intercooler Pipe Upgrade Kit - Ford Too many people have been left stranded, replace it before yours fails. M. Audi Forums A4 Series. I keep blowing the intercooler pipe out of the top hose on the down pipe feeding the intercooler. So is there any suggestions on how to Apparently they don't 'stock' just the rubber bit which means the metal pipe leading to the main intercooler hose itself is part of the set, Robbing Gets. Hot side intercooler pipe blew off! Now, this joint has a solid metal ring that holds the boot to the pipe and the ring was sitting on top of the steel pipe. 4 intercooler hot pipe hose blows off. View . Can some get me a link for the best price? I My factory plastic cold side pipe split near the bottom, where it enters the intercooler. 0L Turbo Diesel that has done over 220,000kms and finally the main INLET intercooler pipe has also cracked and now I'm leaking boost when I accelerate. i used a monkey wrench to bend out the flange and make it wider on the outside to make it fit tighter beyond the clamp. Before I purchased the Intercooler Hose Blow-Off; Oil Leaks at Intercooler Hoses: Clean the intercooler and intake flange with brake parts cleaner. During this process it became apparent that their was a fair amount of accumulated soot. The hose seems rather flimsy for the actual boot, the upper one, some of the inside tore, and blew the pipe out. vw mk5 golf. It looks like one deletes the “throttle body” with the butterfly valve and the other does not. Save Share The last time I towed with my LML I blew the hotside intercooler pipe off the intercooler. The following are Blown Intercooler Pipe. HELP In this video we demonstrate how Replace Holden Captiva Turbo Intercooler Hose Pipe Diesel 2011-2019The whole job took roughly 15 minutes. https://www. 95 king ranch mostly stock. The pipe is connected to either the diverter valve (DV) or the blow-off valve (BOV). Jan 23, 2011 #7 Blown turbochargers can result from such failures, Oil in the intercooler pipe can be a major issue for car owners. 2 posts · Joined 2018 Add to quote; Only show this user #1 · Dec 24, 2018. ford I can't keep my hot side intercooler pipe connected up. Recently I blew my intercooler pipe the other week. It has not blown out with some spirited driving up to 28 Aug 18, 2010 Location Blaine, MN TDI B5 Passat, 2010 Jetta Nov 27, 2012 #3 Looks great! Now do the upper pipe and upgrade the intercooler That reminds me I need to mail something to you. DURAMAX 6. 73 Limited Slip, Green Gem Metallic w/ Caribou accent, Camper Package, Titan The 3" High Flow Driver side Intercooler pipe for 2011-2016 LML Duramax replaces the factory two piece 2 ½" pipe with a high flow one piece 3" pipe. mike foster Fossie. Ignoring this will hinder the performance of your engine and also the intercooler. 5 f250). So is there any suggestions on how to Accumulation of oil in the intercooler isn’t a good sign, especially in an air-to-air intercooler. Joined Nov 25, 2020 Messages 55 We sell the cold side intercooler pipe on our website. On today's episode of The Average Garage I run you through how to check inter cooler hoses, This is a very common problem for all new turbo diesels as the bl 2012 F350 6. I am tuned and deleted Intercooler pipe. A blown head gasket can cause oil to leak into the combustion chamber, which can then be pushed into the intercooler. 7 world with my 2014. Price: $389. I've put these new parts on over the weekend and I notice power loss 2017 - 2022 Super Duty - 6. Save Share 1999 - 2003 7. We alleviated this issue with our project truck by installing the 2017-2020 F250 & F350 6. When I opened the hood the intercooler to TB pipe had had exploded. VCDS Map User. Jump to Latest After that I haven't blown off a boot since, 6+ months now. I have friends that have experienced this blown intercooler pipe. Make sure all your connections on the intake side are tight and clean. Include EGR Delete Kit,CCV/PCV ReRoute Kit,Cold Side Intercooler Pipe & Tube Upgrade Kit,DPF & Cat Delete Pipe , Cold Air Intake Kit , Fuel Tank Sump,Oil Catch Can,Fuel Pump various products. You are operating on zero boost pressure now since the pressure is escaping through the hole. The STM 2. Immediately I figured the turbo was shot so I acquired a new one to replace it. I need help. A charge pipe improves engine performance. I had ordered an S&B Intercooler Pipe as well as an S&B Cold Air Intake (with the windowed box). The hissing could be from an up pipe that cracked esspecially if it’s near the firewall. I've been quoted by Subaru and few other mechanics: $340 - $360 for the INLET Pipe (Duct Assembly) $264 for Outlet Pipe I have never liked the pancake pipe so decided to build Menu. 2011 Silverado 1500 GM automotive mechanic, with Duramax experience. So far, it has not impacted engine operability and I am being careful not to push it. Click to expand 2011 f250 6. 73 Limited Slip, Green Gem Metallic w/ Caribou accent, Camper Package, Titan I took the charge pipe back off and sure enough the bottom side of it was blown apart near the coupler. I’ve blown a couple in my ford bucket truck, it scares the hell out of me every time. 7L Intercooler Pipe Upgrade Kit - Misc Products this one uses the flex boot from the middle of the stock intercooler pipe, so if that is damaged, you will have to get a new one of those. It shows there’s a fault with your turbocharger, which you need to address immediately. Home. Intercooler pipe. It has new heavy duty hose and clamps with the rib centered on pipe recess where it is supposed to be. Thread starter Dahlsfarrier; Start date Feb 27, 2024; Feb 27, 2024 #1 D. 5-3" which fits with the S90 70/74 and the Full Blown. Configure Item See Details. There may also be something preventing the PCM allowing it to regen. Yeah the flow rates are comparing open-ended pipe to open-ended pipe. Larry 2015 F350 Ultra Lariat 6. 2020 GMC Denali 3500 CCLB SRW, Summit White, 6. 75" to match the stock TB or a 2. I’ve never had one come off and I work on quite a few duramax trucks. 6L Duramax L5P (2017-2019) I cannot figure this out. The most common problem Check the y-pipe to turbo connection with a flashlight and mirror all the way around. Sinister Diesel Intercooler Hose & Clamp Kit - Ford 2008-2010. need help. I didnt bother pulling it all the way off when I saw that it had separated from the TB initially. An intercooler is a part of a car's turbocharger that cools down the compressed air that leaves the system. Repaired it but cutting off the end of the plastic pipe (which is surprisingly thick) and using a new silicone coupler to the intercooler. Dahlsfarrier Tremor Buff. - Had just got a new set of boots from diesel site. ( insert lots of profanity I keep blowing the intercooler pipe out of the top hose on the down pipe feeding the intercooler. It is connected to the intercooler piping and intake manifold. 0 Bros go over one of the most common failures in the 6. Intercooler Pipes Blow Off Intercooler Pipes Blow Off. 177,700 miles at time of failure. I can't keep my hot side intercooler pipe connected Went for a drive today and my intercooler pipe blew off, the car was being pushed but not excessively, scared the life out of me at first as I've only had the car since Christmas Eve. Shoot me message and I can get you a Tremor Forum discount. The plastic pipe itself is only 12 months old according to the service history. Use a good degreaser. Forget about sliding the You may need a forced regen. About a year ago I picked up a 08 6. i'm in the process of calling the dealer tomorrow to replace the tube again. Please double check your TB size if you have another style. 7L CCLB DRW 3. at idle it runs fine starts to Everyone is telling me once it has blown off it is most likely going to continue to do so when towing until I replace the spring loaded clamps, and some are saying the hoses as well. My issue is, I may be pulling a car hauler with an H3 Hummer on Monday about 250 miles, and I really want to avoid getting stranded beside the interstate trying fix this thing 10 times on the Blown intercooler. The EGR and throttle valve both had what I'm wondering if when the boost hose is left off It will cause the turbo undue stress. Broadcast Message 1329, TSB 04-20-9, TSB 05-22-3. We offer a 2. . I just put it back on and tried to go about my day. View All Performance. 2011 F350 King Ranch DRW No Mods Yet SOLD 2003 Excursion Eddie Bauer 6. We have found the best way to fix the charge pipe problems is to replace the OEM plastic piece with an aftermarket one: 11-14 Ford 6. It also includes upgraded silicone boots that withstand higher pressure and temperature than the factory boots to increase reliability and eliminate blown factory boots. I keep blowing intercooler pipes off of my truck (2004. i am running all stock motor and trans. — Blown Head Gasket 6. at idle it runs fine starts to Yeah the flow rates are comparing open-ended pipe to open-ended pipe. Replacing the OEM plastic piece with an aftermarket kit will give you the piece of mind that you deserve when driving your $60k truck down the road. Does your Ford or Mazda have a whistle, Squeal or Humming sound coming from the engine? Well I did! And I found out it was the intercooler pipe that needed r Pressure may have blown the plastic pipe off of the intercooler upper outlet and into the power steering pulley. Jump to Latest No leaks, fitment was good and all joints air tight and none have blown apart. Attachments. Share More sharing options Followers 3. Again, the intercooler is your restriction. 7L blown intercooler pipe - YouTube. 5" titanium upper intercooler pipe kit for the Evo 7/8/9 is pie-cut and tig welded for strength and durability. 7 engine can cause many problems for the vehicle. Hi All 2012 W212 220cdi Sport, 130k with full history, A few weeks back the Mrs was driving and noticed the engine light on, when I checked I could hear the air escaping on boost, put it on the lift and seen a 2 inch hole on the Intercooler pipe, so I ordered a new pipe and fitted it, checked for any other issues while I was down there and cleared the code. In In this video the 6. my truck runs fine. 7 intercooler cold-side pipe - So the pipe/hose that connects my intercooler to the throttle body has about a 1” split. We have seen numerous intercooler pipes grenade under heat and pressure. I want to replace the intercooler pipe that commonly blows on the 6. 7 Powerstroke trucks. Intercooler Pipe Boot Failure. 4 cclb dually as part of the plan to upgrade my camper to a fifth wheel. Intercooler Pipe Kit (2006-2010) (0) Reviews: Write first review. Sinister Diesel Intercooler Hose & Clamp Had a scary moment tonight and thought I had blown my turbo up! We went through a phase of blowing intercooler pipes off. Then when the hose is reattached the turbo is damaged; to now allow oil past the turbo oil seals and into the combustion chamber There is a thread on this forum about the blown hot cooler pipe. 7 did you ever find a fix for your truck had the same thing happen to me a few days ago pulling a load there was a loud bang lost power and black smoke pouring out exhaust pipe . Prev; 1; 2; Next; Page 1 of 2 . So now I’m going to order the HS intercooler pipe upgrade kit for the cold side. The Sinister Diesel intercooler Pipe Kit with the Intake Elbow for the Powerstroke 6. Battery Fitment: i had already had the intercooler pipe, clamps and couplers replaced just over a year ago. 3L Power Stroke Diesel - Blown intercooler pipe. 7L Power Stroke Diesel - Replacing the commonly blown intercooler pipe on a 2014 - I want to replace the intercooler pipe that commonly blows on the 6. Jump to Latest 4K views 4 replies 5 participants last post by hossdieselworks Dec 25, 2018. It had blown the intercooler pipe clear out of the boot.