Honda fork seal replacement. I have been really nice to my forks but this doesn't surprise me, 46000 miles it is about time the seals should go. Content on fireblades. Come in and discuss any Honda Shadow models: VT1100, Fork rebuild. com/motorcycle/motion-pro-fork-oil-level-tool?sku_id=10143376Motion Pro Ringer Fork Seal Driver 41MM:http I done the same thing until I got to the part where u use it like a slide hammer to knock out the seal. ebay. 1983 Honda Shadow VT750C (currently still in pieces in my garage :-| ) - for cruisin' 2006 Suzuki SV1000S - The only "special" tools you really need are a 50mm wrench for the fork caps and a seal driver. Look for the nick. Didn't charge me anything. BINGO: We have a winner. Slide the copper/steel bushing over the fork tube BEFORE driving it into the slider - that cost me a new bushing and shipping from Florida and about 8 cutoff wheels for I don't have the Fork Seal Driver Weight 07747-0010100 or the Fork Seal Driver Attachment 37. The process to replace the fork seals on a Bennetts BikeSocial/YouTube. com/Sales/2980/Showa-Twin-Chamber-Fork-Seal-Rebuild?utm_source=yo Discard of the old seals. goldwingfacts. Next, loosen the brake caliper bolts and front axle before putting In this video we are going to go through a step by step lesson on how to replace leaking fork seals on the Honda GL1800 Goldwing. Replacing the oil and dust seals in my VFR750 forks. 99-$69. Follow the guides below based on what style seal you are installing: EZ install seals. Remove the seal from the lower fork leg. com/ We hadn't seen fork seals like this yet. This will fix Leaky Fork Seal. Well I needed to change a fork seal the other day because of oil seepage. Place a sandwich bag over the lower fork leg. 600rr. com) My bike had worn piston/bushings but prevouis owner only replaced the upper shaft seal and it leaked instantly. Replace the upper fork bushing but inspecting it's outside surface. my only conclusion is the bushings are worn enough that one is trying to go inside the other. Light Mode If you do just the fork seal & dust seal replacement (which is all you should need in most cases) I believe retail for both fork & dust seal is around 16$, and if you get the honda ss-8 10w oil they should run you around 10$ for both bottles. I am sure I am going to be doing this one myself. In addition to an up-charge on the seals and fluids that are required Learn how to replace the fork seals and dust seals on a Honda XR250R with 41mm conventional fork tubes. . So I've got the thing 90% apart, I found any easy way to change a fork seal on conventional forks a while back on the net somewhere so I'll briefly describe this method. Honda Motorcycles ; XR/CRF80-200 ; XR80 XR100 Fork Seal Replacement Theme . Not cutting or modification of the pvc is necessary. com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. org is generated by its users. This is quite an easy thing to do. You will need to Watch this before you change your vintage Honda fork seals! Visit our website: https://www. He guessed the the smoked wings were installed upside down by the side rads. Feel free to ask me questions and good luck! Lori scoutcbx wrote:I just finished replacing the fork seals on my '82 for the first time. Use your fingernails to find it. As you continue with the repair process, follow this systematic guide to diagnose and rectify the issue with precision. 98Vt1100c--65k miles I had my left fork seal replaced by an independent bike mechanic a couple of years ago for $230; now the right one is leaking. Step-by-Step guide to diagnose and repair a leaky fork seal. Open your new seals that you bought out of it's wrapping. Come join the discussion about reviews, performance, modifications, troubleshooting, maintenance, All part numbers are provided below:Spring Collar Holder: 070MF-MBZC110Collar Insert Tool: 07AMB-KZ3A100Dust Seal: 91254-KZ3-003Slider Bushing : 51415-MFR-67 HONDA ST1300 FORK SEAL REPLACEMENT REPAIR FIX. I ended up using my good ole heat gun and warmed up the slider and seal, once it was nice and hot the upper tube glide bushing hammered it out with 4 swift pulls. We will be rebuilding the forks on this 1995 Honda XR250R. Home; Search; Photos Gallery; Login; Register; VIEW MEMBERS; ERROR LOG; MAINTAIN DATABASE; ATTACH Honda CB500X » Main CB500X and NX500 Boards » Maintenance and Servicing » Fork Seal leaking and replacement; 13 Nov 24, 10:35 am. com is generated by its users. Well, the problem is you have inverted forks. I couldn't remove the 2nd fork cap so I rebuilt it upside down. Place the lower fork tube back over the spring into the upper fork tube. Once you see how it's done, the mystery is removed f removed fork seal retainer clip That would be the easiest way to change seals, Inc. The parts I intend to replace are: Dust seal Oil seal Sealing washers O-rings Time to Replace fork seals on a 2010 GL1800 I have a Lehman trike blew out the left fork seal. We will change the suspension oil, inspect the fork bushings and 2002 XR250R Fork Seal Replacement. loosen the top clamps, remove the spring, We are a community dedicated to the owners of Honda off-road dirt bikes and specifically the Honda CRF models. Then sand it out with 600 grit. Looks like there is a cover on my 72 CB175 which make the seals reasonably inaccessible. Thanks for the info. Content on 600rr. Since they're leaking again already, I plan to disassemble the forks, clean them, replace the fork fluid, make sure the springs are still in spec and replace a few parts. Gonna use 'em to build another bike! Shop Now | Fork Seal Replacement on Showa Twin Chamber Forks https://www. Your bottom bolt is best removed using an impact Fork seal replacement. I wheelie the sh. I made a simple wrench out of some flat steel stock and the fork seal driver from aluminum, pvc is a great choice though. follow the directions above, but leave the forks on. Here's a pretty good gouge on one, but we'll run it. Come along with me and we'll eve We are going to take the first step in saving this old dirt bike. There are two types of seals you can install into your forks, the EZ install brand seals and standard fork seals. Kit Contains The Following Genuine Factory Honda Wrenches and Sockets. ly/honda-goldwing-fork-seal-replacementLearn how to replace the fork seals on a Honda Gold Looks like there is a cover on my 72 CB175 which make the seals reasonably inaccessible. Fork Seal leaking and replacement - page 1 - Maintenance and Servicing - Honda CB500X. In this video How to replace fork seals and fork oil on your Honda VTX 1300. Honda Forza 300 YSS Front and Rear Upgrade Step 7: Install the new fork seal. 2007 Spirit VT750C2 "Blaze" Fork rebuild. 99: $150-$350: Yamaha R6 $18-$90: $60-$340: Honda CBR 1000RR $16-$65: $50-$395 Suzuki GSX R 1000 Besides the Honda Service Manual, here's a link that does a fantastic job of it. Seals don't blow for no reason. I did a search on the forum and found a lot of posts on the topic but this basic post Fork Seal Tools for a '94 VLX was closest to my '95. Its there. This also means you'll need a fork seal driver (or appropriately sized piece of PVC and a hammer) to install the seals, as the tube will be in the way when it comes time to set them. Off to get some more atf to refill them. I am replacing my fork seals due to leakage. Goldwing front forks, just like any other telescopic In this tech tip, I will show you how to replace and install fork seals WITHOUT using any special tools like a seal bullet or fork seal driver. I used a 2-ft piece of 1-1/4" schedule 40 PVC and a 1-1/4" schedule 40 cap. This will return your motorcycle to like new riding conditionThis video shows how to remove and replac I have recently replaced the fork seals on my 2001 Gl1800. That did the trick. The left fork has the cartridge in it. rockymountainatvmc. 23oz 10wt maxima fork oil in left fork, 24oz in right fork. Good idea to use the old seal between the driver and new seal to help prevent damage to the new seal. btw, the biggest difference between the sp1 and sp2 is that sp1's dont have the topout spring. Taking your motorcycle to a repair shop for fork seal replacement could cost hundreds of dollars. After removing the mudguard etc wheel and brakes (wrap a cloth around the brake There is a slip of paper in the package that says to install the seal with the writing side up. Thanks for playing everyone. CRF250L Fork Rebuild – Differences between right and left fork legsThe Honda CRF250L is a great bike to get into riding motorcycles. Fork seal replacement from He** Took it to the local Honda dealer who used an electric drill to bust it loose. This I took mine into the shop for its annual valve check and got a call today saying I have a leaky fork seal. If any of you need to replace the front fork seals and want to tackle the task yourself I have some easily homemade fork tools and some tips on some of the Buy the Honda fork seal replacement parts we used here: http://bit. revzilla. Removing the crusty paint. And return your motorcycle to like new riding condition. yanked on it for 30 min every pull it would stick to the point I would have to use a rubber hammer to get it back down. Since it’s a daily driver (transportation), I had to just keep it wiped off until I could get to it. I wasnt sure the differences in some of the fork seal posts for newer models. buscaderomotorcycles. co This will go over the breakdown, cleaning and reassembly of a 2002 Honda CBR 954rr fork with the fork seal replacement. com is not in any way Maybe I do mine wrong (have two 230s) but no need to remove the forks from the clamps to replace the seals. so roughly $26. However, the upper fork is captured by the fork piston in the lower fork. fireblades. Jump to Latest Don't know if you can help me. Seldom do you need any "special" tools. All the right questions. Remember, meticulous preparation paves the way for smooth execution during the repair of your motorcycle’s leaky fork seal. t out of my bikes and my seals last 15,000 miles and going. finally give up and took the forks to Honda. SP2 DIY Fork seal replacement - Speedzilla Motorcycle Message Forums This video shows how this beginner replaced the fork seals The front shocks are similar on your vintage Honda CB100, CL100, SL100, CB125S, CD125S and SL125. I got the first fork seals in OK and went to attach the damper in the fork tube by replacing the copper crush washer, applying a some blue locktite to the bolt and began to thread it in using the 8mm allen socket. wish I would Just work the tube like a slide hammer and bump the old seal out. net is not in any way affiliated with Honda Motor Company In order to replace the oil seal, you have to remove the old seals. Back on the road again. The PVC assembly fit over the top of the fork tube and I was able to seat the slider bushing and the backup ring by tapping on the PVC cap with a dead-blow hammer, then I put the fork seal on and used the PVC again to seat the fork seal. You'll need a 32mm socket for the fork cap. You can go there and pull up the front forks, get the Honda part numbers, and then plug in the numbers at Service Honda. I think I had heard you need to remove the covers with a strap wrench, but don't want to Fork seal replacement. And I helped, but my brother the mechanic did most of the work, after he finished putting the scrambler pipe on his Thruxton. New owner’s and technici The seals are fine, but unless i can fill and polish the fork leg better it will leak a bit better. I have the top bolt off, Welcome to Honda Shadow Forum. I put together these videos in case anyone needs help with conventional fork seal jobs. I saw a recent post for an '02 Spirit fork seal replacement so wanted to share this in case anyone searches fork seals for a mid 90's VLX. A 19mm wrench, two 14mm wrenches, an 11mm wrench. And you'll also need whatever tools you need Once you fill the forks with the 517ml (IIRC) of oil, extend the fork (not too much! or oil will come out), place your hand over the fork, create a pressure seal. Jump to Latest A forum community dedicated to Honda Gold Wing owners and enthusiasts. com is not in any way affiliated with Honda Motor Company I made my fork seal driver out of a 1 1/2" pvc and split it half long enough to fit over the fork and 2" piece of pvc for the dust cover. I also To preserve the legendary smooth ride of your GL 1800 Honda motorcycle, you need to change the fork seals and the fork oil every couple of years. Replacement Using a towel wipe the excess oil off the chrome barrel and finish it with the microfiber. Value Garage $100 - $135 ; Moderate/Chain Garage $125 - $160: Dealership/Specialty Bike Shop $175 - $500: DIY $45 - $150: The good news is that changing the seals is a pretty some tips and tricks on changing fork sealsHonda recommended amount of 146cc (+-2. Clean and check your lower fork leg for any problems. The EZ install brand seals are great because they can simply be pushed into place. The old "big socket and a hammer" trick ain't going to work on the XX forks. First of all - many thanks to those of you who gave me the tech tips and hints. Remove the dust seal from the lower fork leg. Leaky fork seal? This simple trick and a couple of minutes could save you a tedious repair job. 6. Bike Fork Seal Cost Cost of Labor Honda Shadow $13. org is not in any way affiliated with Honda Motor Company VerticalScope Inc. All are out and have replaced the seals. Any deep nicks can tear new seals. Had a heck of time getting the bolt to the oil lock nut out out of the last one I did. net is generated by its users. When handling the lower part of the fork be sure to hold it with the microfiber towel to avoid excess oil and prevention of scratches of the chrome part. I think I had heard you need to remove the covers with a strap wrench, but don't You may have to open up the fork tube, remove the springs and access the nut and hold it from the inside. I damaged the replacement seal and had to use the old one, which again wouldn't go in They make it how Honda should have made it in the first place. 2009 CMX250; one black, one blue '89 VN750, 2006 ninja 250 Keepin' all the left over parts. Slide I have recently replaced the fork seals on my 2001 Gl1800. I have new original seals and replaced the worn guide bushing and pipe bushing. Bruce Harvey. All you need To drive the seals in just put your two old fork seals onto of the new one and wang it in there with the 2" pvc. How to Repair fork seals and fork oil on Honda Shadow . 5cc) of 10W oil in each fork legseal size 31x43x10mm https://www. To replace fork seals, start by loosening the 2 bolts securing the fork legs to the frame and the fork leg caps. Had to replace a fork and the seals are trashed so I need to replace them. 2003 VT600 - fork seals leaking. 00 for the complete change out @ retail costs. Fork seal replacement on '97 GL1500C Valkyrie Standard. Step 1: Elevate the Front End of the Bike CBR250 Fork oil and seal replacement. As for parts, I see Mother Honda sells a "Seal Set" (51490-MB9-782) which includes the oil seal, a back plate, the circlip and the dust seal. Content on cbr250. (wow I love honda) I can't wait to hear the quote. cbr250. Honda CB900F 1978-9 fork seal replacement I have an 85 XR80R that needs fork seals. It is possible. After removing the mudguard etc wheel and brakes (wrap a cloth around the brake pipe near to the connector on the left fork and pinch the pipe with a set of grips - this prevents having to completely replace all the brake oil) the right does not need this proceedure. , 111 Peter Street, Suite 600, Toronto, Ontario, Motion Pro Fork Oil Level Tool:https://www. Some things I learned (the hard way): 1. R&R forks, disassembled, flushed goldwingfacts. Honda Goldwing OEM 2nd Gen Fork Seal Kit and Bushing Kit : https://wingstuff. Omg both seals were stuck in the sliders the same. I change the fork oil every 5,000 miles and don't replace the seals till I think they are ready 10-15000 miles. No fork seal driver needed! HI, I have a 2003 CBR 954 and I am in the middle of replacing front fork seals and oil. (Honda Motorcycle 2006 OEM Parts Diagram for Front Fork | Partzilla. Much appreciated. Remove the retaining ring from the lower fork leg. I got the bike and tore down the shock I just finished a fork seal replacement on my '07. I'm not a mechanic so im sure i screwed up in various things, but hopefully it can help someone out. This process is the same for 1997-2004 XR250R/L and probably most ofthe XR4s as well. I believe they replaced both the dust seal and the oil seal, but I am not certain. I don't remember details on the size or type of tool you need. I am doing a How-To, but it is going to take a day or two, 600rr. Content on goldwingfacts. As you press the fork I've replaced a number of fork seals and bushings on a wide variety of bikes. Find out what tools and materials you need, and how to avoid bushing should be replaced. Thanks for the tip. But after we replaced them and I plan to give this a try soon. from the lower fork leg. In this video we are going to replace the right fork seal on a 2000 Honda GL1500C Valkyrie. net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. I can't remember where I got the progressive springs, This video shows how to remove and replace leaky motorycycle fork seals using basic, inexpensive tools. The slip should say to install the seal Kit includes O-rings, replacement bottom drain bolts and crush washers and everything you need for BOTH forks. Jump to Latest Oem honda seals and some 10w hydraulic oil. 2 07747-001 0600, nor can I buy one in Australia. The old seals are *usually* taken out by separating the lower fork from the upper fork tube, in the process thereof. com/products/34914-oem-factory-fork-seal-bushing-kit-for-gl1800-2nd-genBrake Cal Maybe I do mine wrong (have two 230s) but no need to remove the forks from the clamps to replace the seals. 2007 Spirit VT750C2 "Blaze" Fork Seal Replacement Cost Estimate. I have a 99 shadow vlx 600.